Autonomous Fleet Telemetry & Predictive Routing for 12,000 Freight Vehicles
Real-time IoT streaming pipeline eliminating empty miles and cutting logistics costs by $14M.
Initial Operational State
TransGlobal operated a fleet of 12,000 trucks across North America with disconnected telematics systems. Empty deadhead miles averaged 22%, fuel waste was high, and dispatchers relied on manual phone check-ins during weather delays.
Engineering Intervention
Designed an IoT edge gateway and cloud streaming hub using EMQX and Apache Kafka that ingests GPS, OBD-II diagnostic, and cold-chain temperature telemetry at 10-second intervals. An autonomous routing algorithm continuously recalculates optimal paths based on live traffic, weather, and rest regulations.
Technologies & Infrastructure Stack
Step-by-Step Implementation Roadmap
Deployed robust MQTT brokers streaming 1.2M sensor payloads every minute.
Built a high-performance React Native mobile companion app for long-haul drivers with offline turn-by-turn guidance.
Engineered automated dispatch optimization algorithms reducing deadhead mileage.
Constructed an executive web dashboard with real-time geospatial Mapbox visualization.
Production Metrics & Results
Avora Services Leveraged in this Engagement
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